An End-to-End Material Flow Strategy Framework for Heavy-Duty Electric Vehicle Powertrain Production

作者：Olasubomi Akanbi, Evans Abiodun Sunday, O. Ganiu · 发表于：World Scientific News · 年份：2026 · DOI：10.65770/jmjw4287

The transition toward electrified transportation has intensified the need for highly coordinated and efficient manufacturing systems capable of supporting heavy-duty electric vehicle (HDEV) powertrain production at scale. This review proposes an end-to-end material flow strategy framework that integrates upstream material sourcing, in-plant logistics, and downstream distribution into a unified, data-driven production ecosystem. The study synthesizes existing literature on advanced manufacturing systems, lean material handling, digital twin integration, and Industry 4.0-enabled supply chain optimization to identify critical gaps in current HDEV production architectures. Particular emphasis is placed on the complexity of battery systems, electric drivetrains, and power electronics, which require synchronized material flow due to their high value, sensitivity, and production interdependencies. The framework introduces a multi-layered approach encompassing demand forecasting, inventory optimization, real-time tracking, and adaptive scheduling supported by IoT-enabled sensors and predictive analytics. It further evaluates the role of automation technologies such as autonomous mobile robots (AMRs), automated storage and retrieval systems (AS/RS), and cyber-physical systems in reducing bottlenecks and improving throughput efficiency. Environmental considerations are also incorporated through closed-loop material flow strategies that promote recycling, remanufacturing, and circular r...