Improving Fuel Cell Performance of FeNx-Based Catalysts by Introducing Graphitic Microdomains in the Carbon Matrix

作者：Hongmin Sun, Zhiyuan Ge, Yingru Wang, Donglai Li, Ruolin Peng, Ziliang Deng, Renjie Chang, Wenbo Dong, Chen Wen, Jingbo Li, Yeliang Wang, Shuailong Zhang, Juncai Dong, Yao Yang, Haibo Jin, Liang Cao, Zipeng Zhao · 发表于：ACS Nano · 年份：2025 · DOI：10.1021/acsnano.5c06424 · 被引用次数：12 · 研究领域：Electrocatalysts for Energy Conversion、Fuel Cells and Related Materials、Advancements in Battery Materials

Breaking the known activity–stability trade-off is essential for the broad implementation of Fe–N–C catalysts in fuel cells. Here, we report the development of an atomically dispersed Fe–N–C catalyst with highly active FeN x sites on carbon support with dispersed graphitic microdomains (FeN x -Gmd), which were generated during the Fe 3 C-catalyzed graphitization. The introduction of graphitic microdomain makes the FeN x -Gmd exhibit outstanding oxygen reduction reaction activity when used as a cathode catalyst in practical fuel cells, with impressive peak power densities of 1.06 and 0.55 W cm –2 under 150 kPa abs H 2 /O 2 and H 2 /air, respectively. Both power densities proved that the FeN x -Gmd were among the top five best-reported non-PGM-based catalysts. Theoretical calculations suggested the FeN x sites supported on carbon structure with fewer defects, corresponding to a higher graphitic degree, showing higher activity compared to the one with more defects. Moreover, the improvement in catalyst activity does not compromise stability since graphitic microdomains enhanced the corrosion resistance of the carbon support. As a result, after 10000 cycles of accelerated stability test, the FeN x -Gmd can still deliver a peak power density of 0.79 W cm –2 in the H 2 /O 2 test, which was even higher than many catalysts at the initial stage. Unlike the reported strategy of reducing the ratio of more active but less stable pyrrolic N-coordinated Fe (S1) sites, this study provided a...