Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal materials

作者：Jin Zhang, X. R. Huang, Xinzhen Kang, Hao Yi, Qianyue Wang, Huajun Cao · 发表于：Frontiers of Mechanical Engineering · 年份：2023 · DOI：10.1007/s11465-022-0744-9 · 被引用次数：35 · 研究领域：Advanced machining processes and optimization、Advanced Machining and Optimization Techniques、Tunneling and Rock Mechanics

Abstract Energy field-assisted machining technology has the potential to overcome the limitations of machining difficult-to-machine metal materials, such as poor machinability, low cutting efficiency, and high energy consumption. High-speed dry milling has emerged as a typical green processing technology due to its high processing efficiency and avoidance of cutting fluids. However, the lack of necessary cooling and lubrication in high-speed dry milling makes it difficult to meet the continuous milling requirements for difficult-to-machine metal materials. The introduction of advanced energy-field-assisted green processing technology can improve the machinability of such metallic materials and achieve efficient precision manufacturing, making it a focus of academic and industrial research. In this review, the characteristics and limitations of high-speed dry milling of difficult-to-machine metal materials, including titanium alloys, nickel-based alloys, and high-strength steel, are systematically explored. The laser energy field, ultrasonic energy field, and cryogenic minimum quantity lubrication energy fields are introduced. By analyzing the effects of changing the energy field and cutting parameters on tool wear, chip morphology, cutting force, temperature, and surface quality of the workpiece during milling, the superiority of energy-field-assisted milling of difficult-to-machine metal materials is demonstrated. Finally, the shortcomings and technical challenges of energy-...